Industrial Engineering

Culture & Science City
Higher Institute of Engineering, 6 October City
Egypt.


Industrial Engineering


First Level (General for all Departments)
المادة
HOURS
Cr.
Ho
Prerequisite
Subject

Code
No
Tut/
Lab
Lect
لغة انجليزية(1)
-
4
2

English I
IR
BAS101
1
تفاضل و تكامل(1)
2
4
3

Calculus I
IR
BAS111
2
فيزياء(1)
2
4
3

Physics I
IR
BAS112
3
برمجة الحاسب(1)
2
4
3

Computer Programming I
IR
ICE101
4
هندسة التصنيع
2
4
3

Manufacturing Engineering I
IR
IME101
5
هندسة و صفية
ورسم هندسي(1)
4
2
3

Descriptive Geometry &
Engineering Drawing  I
IR
CBE111
6

12
22
17
Total 1st Semesters

المادة
HOURS
Cr.
Ho
Prerequisite
Subject

Code
No
Tut/
Lab
Lect
لغة أنجليزية (2)
-
2
1

English II
IR
BAS102
7
تفاضل و تكامل (2)
2
4
3

Calculus II
IR
BAS115
8
فيزياء (2)
2
4
3
BAS112*
Physics II
IR
BAS116
9
معمل فيزياء
3
-
1
BAS116*
Physics Laboratory
IR
BAS117
10
كيمـيـاء
2
4
3

Chemistry
IR
BAS113
11
معمل كـيـميـاء
3
-
1

Chemistry Laboratory
IR
BAS114
12
تكنولوجيـا و ثقـافة
2
4
3

Technology & Culture
E
BAS202
13
هندسة و صفية
ورسم هندسي(2)
3
-
1
CBE111
Descriptive Geometry &
Engineering Drawing 2
IR
CBE112
14

17
18
16
Total 2nd  Semesters

29
40
33
Total First level


Industrial Engineering Department
Second Level (3rd & 4th  Semesters)



3rd  Semesters

HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
BAS-112, BAS-115
CBE-200
Engineering mechanics (Statics) (D)
1
0
2
4
3
BAS-115
BAS-211
Differential Equations (IR)
2
0
2
4
3
BAS-112
MTE-221
Thermodynamics (D)
3
0
2
4
3
BAS-112, BAS-113
BAS-214
Material Science (IR)
4
0
2
4
3
BAS-116
ICE-212
Electronic Circuits (D)
5
3
0
0
1
ICE-116
ICE-213
Basic Electronics Lab. (IR)
6
3
10
20
16
Total 3rd Semester hours
 




4th  Semesters
HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
BAS-202
BAS-301
Scientific Thinking (E)
1
0
2
4
3
BAS-115
BAS-212
Linear Algebra (IR)
2
0
2
4
3
BAS-211,BAS-112
BAS-215
Fluid Mechanics (IR)
3
0
4
2
3
BAS-211,BAS-116
MTE-231
Introduction to System Dynamics (IR)
4
0
2
4
3
BAS-116
MTE-211
Measurements and Instrumentation (IR)
5
3
0
0
1
BAS-213,BAS-215
BAS-216
Thermo-fluid Lab (IR)
6
3
12
18
16
Total 4th Semester hours





Total Second Level Hours =32 Hours






Industrial Engineering Department
Third Level (5rd & 6th  Semesters)

5rd  Semesters
HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
---
BAS-305
Economics (E)
1
0
2
4
3
---
IME-321
Principles of Management (D)
2
0
2
4
3
IME-101
IME-301
Manufacturing Engineering (D)
3
0
2
4
3
BAS-115
IME-331
Statistics and Probability (D)
4
0
2
4
3
BAS-214
MTE-341
Mechanics of Materials (D)
5
3
0
0
1
IME-301
IME-302
Manufacturing Lab I (D)
6
3
10
20
16
Total 5rd Semester Hours

6th  Semesters
HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
BAS-212
IME-231
Principles .of Operation Research (D)
1
0
2
4
3
BAS-214
IME-305
Material Technology (D)
2
0
4
2
3
MTE-341
MTE-201
Mechanical Design I (D)
3
0
2
4
3
IE-301
IME-303
Manufacturing Eng. III (D)
4
0
2
4
3
IE-331
IME-332
Industrial Statistics (D)
5
3
0
0
1
IE-303
IME-304
Manufacturing Lab II (D)
6
3
12
18
16
Total 6th Semester Hours

 
Total Third Level Hours =32 Hours






Industrial Engineering Department
Fourth Level (7rd & 8th  Semesters)

 

7rd  Semesters

 

HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
---
IME-422
Industrial relations and Legislation (D)
1
0
2
4
3
IME-301,IME-321
IME-311
Production and Operations Management(D)
2
0
2
4
3
MTE-201,ICE-101
MTE-301
Computer Aided Design (D)
3
0
2
4
3
IME-321,IME-332
IME-525
Quality Management (D)
4
0
2
4
3
BAS-305
IME-421
Industrial Project Evaluation (D)
5
0
2
4
3
BAS-316
IME-311
Electrical Machines (D)
6
0
12
24
18
Total 7rd Semester Hours




8th  Semesters

 

HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
IME-303
IME-401
Manufacturing Systems (E)
1
0
2
4
3
IME-101
IME-306
Engineering Metrology (E)
2
0
2
4
3
IME-311
IME-416
Work Study & Ergonomics (D)
3
0
2
4
3
IME-231,IME-311
IME-415
Production Planning and Control(D)
4
0
2
4
3
MTE-231
MTE-431
Control System principles (D)
5
0
0
4
3
IME-311
IME-512
Productivity (D)
6
0
12
24
18
Total 8th Semester Hours

  



Total Fourth Level Hours =36 Hours





Industrial Engineering Department
Fifth Level (9rd & 10th  Semesters)




9rd  Semesters




HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
IME-231,IME-416
IME-417
Industrial Engineering Lab (D)
1
0
2
4
3
IME-311,IME-331
IME 511
Maintenance and Reliability (E)
2
0
2
4
3
IME-231
IME-535
Applied Operation Research (E)
3
0
2
4
3
IME-401
IME-501
Robotics (E)
4
0
2
4
3
BAS-202
BAS-500
Communication Skills (E)
5
0
8
0
4
----
IME-598
Senior Thesis I (IR)
6
0
18
20
19
Total 9rd Semester Hours




10th  Semesters

 


HOURS
Cr.
Ho
Prerequisite
Code
Subject
No
Lab
Tut
Lect
0
2
4
3
IME-231,BAS-314
IME-536
Modeling and Simulation of Industrial Systems (E)
1
0
2
4
3
IME-311,IME-415
IME-513
Plant Engineering (E)
2
0
2
4
3
IME-414,BAS-314
IME-537
Computer Applications in Industrial Engineering (E)
3
0
2
4
3
IME-321
IME-526
Project Management (E)
4
0
8
0
4
IME-598
IME-599
Senior Thesis II (IR)
5
0
16
16
16
Total 10th Semester Hours





Total Fifth Level Hours =33 Hours

Total Credit Hours for Graduation = 166 Hours





MANUFACTURING ENGINEERING SUGGESTED TEXT LIST
 08-Mfg-A1 Design and Manufacture of Machine Elements
Juvinall, Robert C., and Kurt M. Mershek, Fundamentals of Machine Component Design, 4th Edition. Wiley, 2005. ISBN: 0-471-66177-5.
Groover, Mikell P., Fundamentals of Modern Manufacturing: Materials, Processes, and Systems, 3rd Edition. Wiley, 2006. ISBN: 0-471-74485-9.

08-Mfg-A2 - Manufacturing Processes
Kalpakjian, Serope, Manufacturing Processes for Engineering Materials, 3rd Edition, Addison Wesley Longman Inc., 1997. ISBN # 0-201-82370-5
E.P. DeGarmo, J.T. Black, and R.A. Kohser, Materials and Processes in Manufacturing, 6th edition. MacMillan, 1984.

08-Mfg-A3 - Production Management
Stephenson, J. Williams, Production Operations Management, 6th Ed., CD Rom On-Line Card, McGraw Hill. ISBN 007 2359587
Stevenson & Hojati, Operations Management, 2nd Edition, McGraw-Hill Publishing Co. ISBN# 0-07-091189-4, 2004

08-Mfg-A4- Analysis and Design of Work
Ralph M. Barnes, Motion and Time Study Design and Measurement of Work, 7th Edition. John Wiley and Sons Inc.

08-Mfg-A5- Facilities Planning
Meyers, F.E. & Stephens, M,P, Manufacturing Facilities Design and Material Handling, Edition 3, 2005, ISBN 0-13-112535-4
Muther,R,J & Wheeler,J,D, Simplified Systematic Layout Planning, ISBN 0-933684-09-6
S. Heragu, Facilities Design, PWS Publishing Company (20 Park Plaza; Boston MA 02116-4324), 1997. ISBN # 0-534-95183-X
D.R. Sule, Manufacturing Facilities. PWS-Kent Publishing, Boston.
J.A. Tompkins and J.A. White, Facilities Planning. John Wiley and Sons Inc. 

08-Mfg-A6 - Quality Planning, Control, and Assurance
J.M. Juran and F.M. Gryna, Quality Planning and Analysis, latest edition. McGraw-Hill.
D.C. Montgomery, Introduction to Statistical Quality Control, latest edition. John Wiley and Sons (NOTE: Exclude Chapters 10 and 15.)

08-Mfg-A7 Electrical and Electronics Engineering
Edminister, J. A., and M. Nahvi, Electric Circuits, 4th Edition. Schaum's Outlines, 2003. Nasar, S., Electric Machines and Electromechanics, 2nd Edition. Schaum's Outlines, 1998
Rizzoni, G., Principles and Applications of Electrical Engineering, 5th edition. McGraw Hill,
08-Mfg-B1 - Computer Aided Design and Computer-Assisted Manufacturing
M.P. Groover, Automation, Production Systems and Computer-Integrated Manufacturing, latest edition. Prentice-Hall, 1987. ISBN # 0-13-054652-6025.

08-Mfg-B2 - Computer Integrated Manufacturing (CIM)
Reinhold, Blume, Djllmann, Computer Integrated Manufacturing Technology and Systems, latest edition. Marcel Dekker, Inc. ISBN # 0-8247-7403-5.

08-Mfg-B3 - Systems Simulation
A.M. Low and W.D. Kelton, Simulation, Modelling and Analysis, 2nd edition. McGraw-Hill Inc., 1991.
C.D. Pegden, R.E. Shannon, and R.P. Sadowski, Instruction to Simulation Using Siman. McGraw-Hill Inc., 1990.

08-Mfg-B4 Product Design and Development
Prime Texts:
Collier, D.A. & Evans,J.R., Operations Management, Goods, Services and Value Chains, Edition 2, Illustrated, Thomson-Delmar Publishing, 2007 ISBN 0-324-36077-0
Ulrich, Karl T. & Steven D. Eppinger, Product Design and Development, 4th Edition. McGraw Hill, 2008. ISBN: 13 9780073101422.
Boothroyd, G., W.A. Knight & Peter Dewhurst, Product Design for Manufacture and Assembly, 2nd Edition. Marcel Dekker Inc. 2002. ISBN-10: 082470584X.
Supplementary Texts:
Ullman, David G., The Mechanical Design Process, 3rd Edition. McGraw Hill, 2003. ISBN: 0072373385.

08-Mfg-B5 Engineering Materials
Prime Text:
Ashby, Michael and D.R.H. Jones, Engineering Materials 1: An Introduction to Properties, Applications and Design, 3rd Edition. Butterworth-Heinemann, 2005. ISBN-10: 0750663804.
Ashby, Michael and D.R.H. Jones, Engineering Materials 2:An Introduction to Microstructures, Processing and Design, 3rd Edition. Butterworth-Heinemann, 2005. ISBN-10: 0750663812.
Supplementary Texts:
Courtney, Thomas H., Mechanical Behavior of Materials, 2nd Edition. Waveland Pr. Inc., 2005. I S B N-10: 1577664256.
Ashby, Michael, Materials Selection in Mechanical Design, 3rd Edition. Butterworth- Heinemann, 2005. ISBN-10: 0750661682.

08-Mfg-B6 Metrology
Dotson, Connie, Fundamentals of Dimensional Metrology, Edition 5, Illustrated, Thomson-Delmar Publishing, 2006, ISBN13 - 978-1-4180-2062-0

08-Mfg-B8 Robot Mechanics
Paul, R.P., Robot Manipulators - Mathematics, Programming and Control. MIT Press, 1981. ISBN 026216082X (out of print, but could be borrowed from libraries)
Craig, J.J., Introduction to Robotics: Mechanism and Control. Addison-Wesley Publishing Co., 2005. ISBN
08-Mfg-B9 - Industrial Safety and Health
Occupational Health and Safety Act Regulation for Industrial Establishment. 880 Bay St. Toronto, Ontario. M7B 1N8. Tel.: 416-326-5300, 1-800 668-9938.
Willie Harruner, Occupational Safety Management and Engineering, latest edition. Prentice-Hall. ISBN 0-13-629437-5.

08-Mfg-B10 Tooling, Jigs, and Fixture Design
Edward G. Hoffman, Jig and Fixture Design, Edition 5, Illustrated, Cengage Learning, 2003, ISBN 1401811078, 9781401811075

08-Mfg-B11 Fluid Machinery
Dixon, S.L., Fluid Mechanics and Thermodynamics of Turbomachinery, 5th Edition. Butterworth-Heinemann, 2005.
Finnemore, E.J. & J.B. Franzini, Fluid Mechanics with Engineering Applications, 10th Edition. McGraw-Hill, 2002.

08-Mfg-B12 - Ergonomics
R.S. Bridger, Introduction to Ergonomic. McGraw-Hill, ISBN 0-07-007741-X.
Kodak Ergonomics Group, Ergonomic Design for People at Work, Volumes I and II. Van Nostrand Reinhold Co. Ltd.
Updated: June 2009

=========================================




Fundamentals of Engineering (FE)
INDUSTRIAL Engineering

I. Mathematics 15%
A. Analytic geometry
B. Integral calculus
C. Matrix operations
D. Roots of equations
E. Vector analysis
F. Differential equations
G. Differential calculus

II. Engineering Probability and Statistics 7%
A. Measures of central tendencies and dispersions (e.g., mean, mode, standard deviation)
B. Probability distributions (e.g., discrete, continuous, normal, binomial)
C. Conditional probabilities
D. Estimation (e.g., point, confidence intervals) for a single mean
E. Regression and curve fitting
F. Expected value (weighted average) in decision-making
G. Hypothesis testing

III. Chemistry 9%
A. Nomenclature
B. Oxidation and reduction
C. Periodic table
D. States of matter
E. Acids and bases
F. Equations (e.g., stoichiometry)
G. Equilibrium
H. Metals and nonmetals

IV. Computers 7%
A. Terminology (e.g., memory types, CPU, baud rates, Internet)
B. Spreadsheets (e.g., addresses, interpretation, “what if,” copying formulas)
C. Structured programming (e.g., assignment statements, loops and branches, function calls)


V. Ethics and Business Practices 7%
A. Code of ethics (professional and technical societies)
B. Agreements and contracts
C. Ethical versus legal
D. Professional liability
E. Public protection issues (e.g., licensing boards)

VI. Engineering Economics 8%
A. Discounted cash flow (e.g., equivalence, PW, equivalent annual FW, rate of return)
B. Cost (e.g., incremental, average, sunk, estimating)
C. Analyses (e.g., breakeven, benefit-cost)
D. Uncertainty (e.g., expected value and risk)

VII. Engineering Mechanics (Statics and Dynamics) 10%
A. Statics
1. Resultants of force systems
2. Concurrent force systems
3. Equilibrium of rigid bodies
4. Frames and trusses
5. Centroid of area
6. Area moments of inertia
7. Friction
B. Dynamics
1. Linear motion (e.g., force, mass, acceleration, momentum)
2. Angular motion (e.g., torque, inertia, acceleration, momentum)
3. Mass moments of inertia
4. Impulse and momentum applied to:
a. particles
b. rigid bodies
5. Work, energy, and power as applied to:
a. particles
b. rigid bodies
6. Friction

VIII. Strength of Materials 7%
A. Shear and moment diagrams
B. Stress types (e.g., normal, shear, bending, torsion)
C. Stress strain caused by:
1. axial loads
2. bending loads
3. torsion
4. shear

D. Deformations (e.g., axial, bending, torsion)
E. Combined stresses
F. Columns
G. Indeterminant analysis
H. Plastic versus elastic deformation 3

IX. Material Properties 7%
A. Properties
1. chemical
2. electrical
3. mechanical
4. physical
B. Corrosion mechanisms and control
C. Materials
1. engineered materials
2. ferrous metals
3. nonferrous metals

X. Fluid Mechanics 7%
A. Flow measurement
B. Fluid properties
C. Fluid statics
D. Energy, impulse, and momentum equations
E. Pipe and other internal flow

XI. Electricity and Magnetism 9%
A. Charge, energy, current, voltage, power
B. Work done in moving a charge in an electric field (relationship between voltage and work)
C. Force between charges
D. Current and voltage laws (Kirchhoff, Ohm)
E. Equivalent circuits (series, parallel)
F. Capacitance and inductance
G. Reactance and impedance, susceptance and admittance
H. AC circuits
I. Basic complex algebra

XII. Thermodynamics 7%
A. Thermodynamic laws (e.g., 1st Law, 2nd Law)
B. Energy, heat, and work
C. Availability and reversibility
D. Cycles
E. Ideal gases
F. Mixture of gases
G. Phase changes
H. Heat transfer
I. Properties of:
1. enthalpy
2. entropy


I. Engineering Economics 15%
A. Discounted cash flows (equivalence, PW, EAC, FW, IRR, loan amortization)
B. Types and breakdown of costs (e.g., fixed, variable, direct and indirect labor, material, capitalized)
C. Analyses (e.g., benefit-cost, breakeven, minimum cost, overhead, risk, incremental, life cycle)
D. Accounting (financial statements and overhead cost allocation)
E. Cost estimating
F. Depreciation and taxes
G. Capital budgeting

II. Probability and Statistics 15%
A. Combinatorics (e.g., combinations, permutations)
B. Probability distributions (e.g., normal, binomial, empirical)
C. Conditional probabilities
D. Sampling distributions, sample sizes, and statistics (e.g., central tendency, dispersion)
E. Estimation (point estimates, confidence intervals)
F. Hypothesis testing
G. Regression (linear, multiple)
H. System reliability (single components, parallel and series systems)
I. Design of experiments (e.g., ANOVA, factorial designs)

III. Modeling and Computation 12%
A. Algorithm and logic development (e.g., flow charts, pseudo-code)
B. Spreadsheets
C. Databases (e.g., types, information content, relational)
D. Decision theory (e.g., uncertainty, risk, utility, decision trees)
E. Optimization modeling (decision variables, objective functions, and constraints)
F. Linear programming (e.g., formulation, primal, dual, graphical solution)
G. Math programming (network, integer, dynamic, transportation, assignment)
H. Stochastic models (e.g., queuing, Markov, reliability)
I. Simulation (e.g., event, process, Monte Carlo sampling, random number generation, steady-state vs. transient)

IV. Industrial Management 10%
A. Principles (e.g., planning, organizing) and tools of management (e.g., MBO, re-engineering)
B. Organizational structure (e.g., functional, matrix, line/staff)
C. Motivation theories (e.g., Maslow, Theory X, Theory Y)
D. Job evaluation and compensation
E. Project management (scheduling, PERT, CPM)


V. Manufacturing and Production Systems 13%
A. Manufacturing systems (e.g., cellular, group technology, flexible, lean)
B. Process design (e.g., number of machines/people, equipment selection, and line balancing)
C. Inventory analysis (e.g., EOQ, safety stock)
D. Forecasting
E. Scheduling (e.g., sequencing, cycle time, material control)
F. Aggregate planning (e.g., JIT, MRP, MRPII, ERP)
G. Concurrent engineering and design for manufacturing
H. Automation concepts (e.g., robotics, CIM)
I. Economics (e.g., profits and costs under various demand rates, machine selection)

VI. Facilities and Logistics 12%
A. Flow measurements and analysis (e.g., from/to charts, flow planning)
B. Layouts (e.g., types, distance metrics, planning, evaluation)
C. Location analysis (e.g., single facility location, multiple facility location, storage location within a facility)
D. Process capacity analysis (e.g., number of machines/people, trade-offs)
E. Material handling capacity analysis (storage & transport)
F. Supply chain design (e.g., warehousing, transportation, inventories)

VII. Human Factors, Productivity, Ergonomics, and Work Design 12%
A. Methods analysis (e.g., improvement, charting) and task analysis (e.g., MTM, MOST)
B. Time study (e.g., time standards, allowances)
C. Workstation design
D. Work sampling
E. Learning curves
F. Productivity measures
G. Risk factor identification, safety, toxicology, material safety data sheets (MSDS)
H. Environmental stress assessment (e.g., noise, vibrations, heat, computer-related)
I. Design of tasks, tools, displays, controls, user interfaces, etc.
J. Anthropometry, biomechanics, and lifting

VIII. Quality 11%
A. Total quality management theory (e.g., Deming, Juran) and application
B. Management and planning tools (e.g., fishbone, Pareto, quality function deployment, scatter diagrams)
C. Control charts
D. Process capability and specifications
E. Sampling plans
F. Design of experiments for quality improvement
G. Auditing, ISO certification, and the Baldrige award